In the average industrial plant, 20% to 30% of all compressed air produced is lost to leaks. This is “artificial demand”—energy you are paying for that never reaches a single tool or machine. Because air is invisible and often silent in a noisy factory environment, these leaks can go undetected for years, costing your business thousands of dollars every month in wasted electricity and unnecessary equipment wear.
Blackhawk Equipment provides high-precision Leak Detection and Flow Analysis services. We use advanced technology to pinpoint exactly where your system is losing pressure and provide a documented roadmap to recover that lost energy.
Most industrial leaks happen in the “last mile” of the system—at old hoses, rusted fittings, or faulty gaskets. In a loud production environment, you can’t hear them. Our technicians use state-of-the-art Ultrasonic Acoustic Detectors that pick up the high-frequency “hiss” of escaping air, even while your machines are running at full capacity.
We don’t just find the leak; we tag it. Every leak is physically marked with a numbered tag and logged into a digital database.
We calculate the CFM (Cubic Feet per Minute) loss for every leak found, assigning a real-world dollar value to the waste.
We can perform these audits during normal production hours without any interruption to your workflow.
Finding leaks is only half the battle. To truly optimize a facility, you must understand your Flow Profile. Blackhawk Equipment uses high-precision flow meters (like the VP Instruments technology) to measure exactly how much air your plant consumes during different shifts.
Why Flow Analysis is Critical:
We determine if your compressors are sized correctly for your actual demand or if they are “short-cycling” inefficiently.
By measuring flow when production is shut down, we can determine your facility’s absolute leak rate, providing an undeniable baseline for ROI calculations.
We track flow alongside pressure to find bottlenecks in your Piping System that are starving your machines of power.
Following our audit, you receive a comprehensive report that serves as your action plan. It includes:
Need emergency support? 303-975-8800
Hours: “Mon-Fri: 7am – 5pm MST | 24/7 On-Call”
