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Compressed Air System Audits & Studies

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Stop Wasting Energy. Start Measuring Efficiency.

Did you know that in an unoptimized system, up to 50% of compressed air is wasted through leaks, artificial demand, and inefficient piping?

At Blackhawk Equipment, we believe you can’t manage what you don’t measure. Our comprehensive air audits provide the hard data needed to match your supply side (compressors) to your demand side (production) perfectly. By measuring True kW (not just amps), we deliver factual baselines that unlock substantial energy savings, improve reliability, and secure utility rebates.

The Blackhawk Advantage: Certified Expertise

We don’t just send a salesperson with a clipboard. We deploy certified experts to analyze the physics of your system.

Our team includes 2 CCASS Professionals (Compressed Air Challenge Advanced Services Specialists) and 5 Department of Energy AirMaster+ Specialists.

Unlike competitors who only measure amps, we measure True kW. This ensures you get the most accurate efficiency data available in the industry.

As a recipient of the 2024 Energy Efficiency Partner Award, we are experts at navigating rebate programs to offset your costs.

Choose Your Level of Assessment

We understand that every facility is at a different stage of its efficiency journey. We offer three distinct levels of auditing to meet your specific needs and budget.

Level 1: Walk-Through Evaluation

  • Best For: Initial diagnosis and spotting "low-hanging fruit."
  • Includes: Visual inspection of system components, identification of obvious inefficiencies, and a basic report with general recommendations.

Level 2: Air System Assessment

  • Best For: Plants needing data to justify repairs or upgrades.
  • Includes: Data logging of system performance, analysis of demand patterns, leak detection quantification, and specific savings estimates.

Level 3: Full Air System Audit

  • Best For: Complete system re-engineering and major capital projects.
  • Includes: Extended data collection, deep-dive analysis of air quality/pressure/flow, detailed economic analysis (ROI), and a comprehensive implementation strategy.

Financial Incentives & Utility Rebates

Implementing efficiency measures requires investment, but Blackhawk Equipment ensures you never leave money on the table. We help you navigate funding options and secure utility rebates to shorten your payback period.

  • Custom Measures: Participants in pre-approved custom efficiency projects can receive up to $600 per kW saved.
  • Prescriptive Measures: Rebates available for specific equipment upgrades, ranging from $200 (No Loss Drains) to over $7,000 (VSD Compressors).
  • Study Funding: You may be eligible to receive funding just to perform the study itself.

Why Audit Your System?

Beyond the utility bill, a healthy air system drives production stability.

We provide a factual basis for sizing components (like Sullair Rotary Screw Compressors ) and verifying retrofit results.

Minimize downtime by identifying pressure drops that cause equipment to stall.

Directly reduce your carbon footprint by lowering the electrical load of your plant.

Ensure your air quality meets ISO standards using proper Air Treatment & Nitrogen Generation equipment.

What to Expect?

  1. Analysis: We install flow meters and data loggers to analyze your supply and demand usage.
  2. Report: You receive a comprehensive report identifying leaks, waste, and associated costs.
  3. Action: We recommend specific measures (e.g., fixing leaks, upgrading to Infinity Aluminum Piping , or installing VSDs).
  4. Reward: We help you file for rebates and verify the savings post-implementation.

Ready to Stop the Leaks?

Don’t let inefficiencies drain your resources. Schedule a certified air audit today and turn your compressed air system into a profit center.

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5295 Vivian Street, Arvada, CO 80002
Serving CO, WY, UT, NM, MT

Need emergency support? 303-975-8800
Hours:
“Mon-Fri: 7am – 5pm MST | 24/7 On-Call”

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